EVOC: A Brand Born on the Trail
EVOC’s story began more than two decades ago, shaped by a relentless passion for adventure. With over 50 global destinations explored in search of the best trails and powder runs, the EVOC team constantly struggled to find backpacks and bags that met their high standards of durability, protection, and functionality. Rather than compromise, they created their own gear, laying the foundation for EVOC Sports GmbH in 2008.
Since then, EVOC has been synonymous with innovation in the design and engineering of premium sports backpacks, bags, and travel luggage. Their commitment to high-quality, protective gear has made them a trusted name among outdoor enthusiasts worldwide.
The Challenge: Engineering Comfort and Performance in All Conditions
As outdoor activities become more demanding, so do user requirements. The challenge for EVOC was clear: develop a lightweight, ergonomic backpack that delivers peak comfort, ventilation, and protection in all terrains and weather conditions.
Standard materials and conventional manufacturing couldn’t deliver the desired blend of performance, adaptability, and sustainability. A more advanced solution was required: one that could rethink the very structure of how backpacks are made.
The Solution: Introducing the ALLRIDE 3D WP 16
The ALLRIDE 3D WP 16 is EVOC’s most versatile backpack to date, designed for cyclists, hikers, and everyday adventurers alike. With a suite of thoughtful features and cutting-edge design, it’s not just a backpack—it’s a gear revolution.
Key Features:
- 3D AIR PAD SYSTEM with 360° Ventilation: Six 3D-printed back pads developed using additive manufacturing provide a custom grid structure that enables full back airflow, even during intense activity.
- Weatherproof Construction: Waterproof fabric and taped seams keep gear dry and add structural integrity.
- Ergonomic Fit: Seamless shoulder straps and hip wings ensure optimal weight distribution.
The Innovation: Carbon 3D Printing with OECHSLER
In collaboration with manufacturing partner OECHSLER, EVOC redefined backpack ergonomics using Carbon Digital Light Synthesis™ (Carbon DLS™) 3D printing. This advanced form of additive manufacturing allowed for:
- Improved Sustainability: A sustainable production method with 40% bio-based materials
- Precision Engineering: Lattice design for the back pads allows for specific zones of cushioning and support built directly into the pads
- Rapid Prototyping: Enables efficient testing and refinement of back pad designs
In addition to the customizable cushioning, the 3D-printed pads also offer increased airflow. According to tests conducted by OECHSLER, lattice designs have shown a 3°C lower temperature around the wearer’s back than backpacks with traditional foam pads. This passive ventilation, combined with the ability to create customizable zones of varying compression, made additive manufacturing the right option for EVOC.
Within six weeks of the project kickoff, the first design iterations had been printed. After EVOC settled on the pad design, OECHSLER optimized the pad size for printing to maximize the number of pads that could be printed at one time.
“Our role as a technology partner goes far beyond manufacturing–we contribute our development expertise to unlock the full potential of additive manufacturing.” – Andreas Knöchel, Head of Program Management, OECHSLER
Results: A New Standard for Outdoor Gear
The ALLRIDE 3D WP 16 demonstrates how user-driven design, sustainability, and advanced manufacturing can converge to produce one exceptional product. The design offers all-weather reliability, making it suitable for year-round adventures. The enhanced comfort and breathability are critical for long-duration use. All this was achieved with a reduced environmental impact, aligning with the growing consumer demand for sustainability.
With the launch of this groundbreaking backpack, EVOC has solidified its place at the forefront of technical sports gear, once again proving that the best products start with real-world experience and bold vision.